FPSS7800 Power Service System
Operating Instructions
Version Update Information
Date | Version | Change Contents |
2018-10-08 | V1.0 | Publishing content |
2018-10-20 | V1.1 | Detail modification |
Symbol description
Symbol | Description |
 Attention | This icon indicates a hint or reminder. |
 Caution | This icon indicates that wrong operation may damage the device. |
 Warning | The icon indicates that wrong operation may lead to significant property damage, serious personal injury and even death. |
I. System Overview
1.1 Intelligent Terminal
FPSS 7800 series intelligent terminal is suitable for standalone mode, commercial power AMF mode, paralleling and grid connection of generator unit (including: constant power mode, peak clipping mode, island mode, etc.), which can serve the functions of the automatic start and stop of the unit, data measurement, paralleling and grid connection of generator unit, alarm protection and special cloud services (including: cloud control, fault diagnosis, one-key testing, one-key maintenance, etc.), meeting different application requirements.
There are electronic regulator system, intelligent charger, electronic fuel injection ECU interface, buzzer, emergency stop and key switch and so on in the intelligent terminal. It is equipped with car generator unit harness, electronic sensors, embedded installation seal ring and machine-borne installation shock absorber. Each intelligent terminal is demarcated according to the required parameters of customers when leaving the factory. It is a truly personalized custom product.
Note: The above configurations and functions are selected according to different product requirements.
1.2 Cloud services
Cloud services include:
(i) Service management APP (shown in figure 1-1). This APP improves the service system of OEM enterprise in the OEM manufacturer's service assignment management, service quality monitoring, service remote assistance diagnosis and aftermarket equipment management. The main users of the APP are OEM service assignment managers and on-site service engineers.
Figure 1-1 Service management APP interface
(ii) Service engineer APP (shown in figure 1-2). The main APP user is an engineer from the OEM service team. Through this product, service engineers can quickly have access to the customers' repair claiming information. OEM service management can also enhance the management of the service process through this APP to improve the efficiency and quality of the service.
Figure 1-2 Service engineer APP interface
(iii) User APP (shown in figure 1-3). This APP cultivates customer stickiness in equipment monitoring and assisting users in setting up equipment account, maintenance management, maintenance and repair claiming. It maintains the connection of terminal user and the OEM manufacturer to enable OEM enterprise to grasp customers' equipment information, repair claiming information so as to obtain preferential service rights through the preferential information rights.
Figure 1-3 User APP interface
Fortrust provides the industry with a free FPSS cloud whose datas are stored at the server terminal of Fortrust. For customers interested in creating a private cloud, we can customize a full suite of solutions for them, including: building private cloud servers, developing related APP by customization, meeting customers' needs for order management, service management, customer data security and other multiple needs. We will provide private cloud customers with a professional service team for the entire follow-up guidance so that private cloud customers can enjoy a truly high-end private cloud service experience.
Note: the above-mentioned APP can be downloaded and installed according to the download link provided by the http://www.fortrustyun.com or scan the QR code below.
Service management APP Service engineer APP User APP
II. Function Introduction
2.1 Panel Layout
2.2 Key Definition:
| Start | In manual mode, press this key to start the stopped unit. |
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| Stop | In manual / automatic mode, press this key to stop the operating unit. Press this key for more than 3 seconds to test if the panel light is working (test light). |
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| Automatic mode | Press this key to put the controller in automatic mode. |
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| Manual | Press this key to put the controller in manual mode. |
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| Mute mode | Press this key to mute the voice. |
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| Reset | Press this key to reset. |
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| Close | In manual mode, press this key to control the close of power generation. |
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| Open | In manual mode, press this key to control the open of power generation. |
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| Power generation close / open | Press this key to control the close and open of power generation in the manual mode. Note: This key is only available in AMF mode |
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| Commercial power close / open | Press this key to control the close and open of commercial power in manual mode. Note: This key is only available in AMF mode |
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| Page up/ increase | 1. Page up; 2. Move up the cursor and increase the number in the place of cursor in setting. |
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| Page down/decrease | 1. Page down; 2. Move down the cursor and reduces the number in the place of cursor in setting. |
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| Page left | 1. Page left; 2. Move the cursor to the left in setting. |
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| Page right | 1. Page right; 2. Move the cursor to the right in setting. |
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| Enter | 1. Select the left and right display area; 2. Press this key for more than 3 seconds to enter the parameters configuration menu; 3. Confirm the setting information in setting. |
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Dedicated button area |
| Cloud service | Press this key to enter the Cloud services. |
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| Emergency start | In the event of failure of the unit controller, press this key to perform the emergency start operation of the engine (not allowed to press this key in the running state). |
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| One-key maintenance | Press this key for repair claiming to the OEM service provider. |
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| Override | Press this key to shield other alarm stop signals of engine other than overspeed protection. |
Caution: Do not use "" during normal start and operation of the engine. It is used only as the start output control at emergency start.
Warning: non-professional personnel must not operate the generator unit.
2.3 Introduction of the Back Structure:
2.4 Functions of FPSS Intelligent Terminal
2. 4. 1 Commercial Power-related:
Monitoring available | Setting available (action threshold) |
Three-phase commercial power voltage Single-phase commercial power current or commercial power leakage current Commercial power frequency Commercial power phase Power Power factor Commercial power unbalanced voltage Close and open state | Commercial power voltage anomaly alarm Commercial power current overload alarm Commercial power frequency anomaly alarm Commercial power phase anomaly alarm Commercial power power anomaly alarm Rate of change of frequency anomaly alarm Commercial power leakage current fault Commercial power power-fail alarm Commercial power unbalanced voltage alarm |
2.4. 2 Generator-related
Monitoring available | Setting available (action threshold) |
Three-phase generation voltage Three-phase generation current Generation frequency Generation phase Three-phase generation power active power, reactive power, apparent Three-phase power factor Generation zero sequence current Generation unbalanced current Harmonic component of high-order generation Total voltage harmonic content Operation status of the generator Close and open state | Generation phase anomaly alarm and stop Generation current overload alarm and stop Generation short circuit alarm and stop Generation current unbalance alarm and stop Generation over-power alarm and stop Generation power factor anomaly alarm and stop Generation magnetic flux leakage alarm and stop GCB close anomaly alarm and stop |
2.4. 3 Engine-related
Monitoring available | Setting available |
Speed Water temperature Oil pressure Engine oil temperature Fuel level Tank liquid level Air-filter state Charging generator 2 way battery voltage Charging current Start state Operation state Electronic fuel injection CAN communication Start output Preheating output Cooling fan output Oil supply output High and low speed output Power-on stop output | Speed alarm threshold Sensor fault action Charger fault action Timing start / stop action Inter-unit communication Synchronous action Reverse power protection action Close and open action Start time Preheating time Cooling fan output condition Power-on / power-off stop time |
2.4. 4 Cloud Service-related
Achievable |
Monitor unit operation state Remote locking machine Establish equipment account Maintain and manage database One-key maintenance function Service assignment function Service monitoring function Remote diagnosis function Aftermarket business expansion function OEM custom push notifications function |
2.4.5 Comprehension
Monitoring available | Setting available |
Key state Light state RS485 communication Parallel machine GOV output Parallel machine AVR output Parallel machine/ grid connection control Total electric energy Total number of start Cumulative operating time Historical state data Historical remained data Operating mode statistical matrix | AMF chooses grid connection / non-grid connection GOV output center voltage / voltage regulation range AVR central point voltage/ voltage regulation range
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Reference criteria:
GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 1: purpose, quotas and performance
GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 4: control device and switch device
GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 5: generator unit
GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 6: standard of test methods
GBT 2820.1 Alternating current generator unit driven by reciprocating internal combustion engine-Part 12: emergency power supply to safety devices
III. Parameters Setting
3.1 Factory Parameters Setting
The parameters of FPSS7800 system have been calibrated according to the Product Availability State Agreement when the system leaves the factor and the specific calibrated data are put forward by the customer when purchasing the product. All parameters of the system can also be calibrated by PC software. It also supports remote data calibration.
Figure 3-1 Custom Parameters Import
Figure 3-2 Calibration Software Interface
3.2 Remote Parameters Setting
The FPSS7800 power service system provides remote parameters calibration services based on customer needs. After selecting a “remote debugging service application” next to the intelligent terminal, a strictly authorized service engineer can use cloud servers to calibrate the parameters of intelligent terminal that require services to help customers complete data changes and to meet customer requirements.
Note: Remote parameters debugging requires Yunmao in normal connectivity and intelligent terminal to allow remote debugging.
Figure 3-3 Remote Debugging Interface
3.3 Local Parameters Setting
FPSS7800 intelligent terminal can also support local parameters setting (our company advocates customization for customers, all parameters are calibrated before the product leaves the factory, we do not recommend that customers modify the parameters themselves). The specific step is to enter the parameters setting menu after entering the password (the password can be changed) at the intelligent terminal. In the setting menu, we can set and save the commonly used parameters (e.g. power, number of teeth, warming time, heat dissipation time, etc.).
IV. Structure and Size
The FPSS 7800 series intelligent terminal supports two different installation modes, one is machine borne and the other is embedded, in order to deal with different application scenarios.
4.1 General Sizes
4.2 Recommended Openings for Machine-mounted Installation Backplane
4.3 Recommended Openings for Embedded Installations:
V. Product Ordering Information
5.1 Product Availability State
This page is filled with an PDF document.
5.2 Engine harness sketch
5.3 Generator harness sketch
5.4 Remote harness sketch
Figures of Cloud Services Functions
Figure 1. Web Page Operation Push Notifications
Figure 2. Start Curve Record
Figure 3. Alarm Curve Record
Shanghai Fortrust Power Electric Co., Ltd.
Address: Room 803, Building A, Senlan Meilun Building, 555 Lansong Road,
Pudong New District, Shanghai
Tel: 021-68065446
Postcode: 200127 E-mail: sales @fortrust.cn
Factory Address: 49 Mingzhu Road, High-Tech Industrial Development Zone, Qidong, Nantong, Jiangsu Province
Sales Hotline: 0513-83833616-816 (ext.)
Technical Support: 0513-83833616-802 (ext.)
Fax: 0513-83833619
Postcode: 226236
